Stand up pouch packing line with case packing system and palletizing

Stand Up Pouch Packing Line and Case Packing System

An integrated packing line for stand up pouches, combining pouch packing, case packing and palletizing for granular and nutraceutical products.

How Does this line Work?

Product Preparation
Feeding
Weighing
Pouch Packing
Inspection
Case Packing
Pad Insertion
Case Sealing
Palletizing

Applications for

Applicable Products

Goji berries, dried berries and dried fruit pieces

Granola, breakfast cereals, trail mix, nuts and seeds

Coffee beans, sugar, salt and seasoning granules

Rice, quinoa, lentils and other dry food products

Candy, gummies and coated confectionery

Probiotic, collagen, electrolyte and fiber supplement granules

Herbal granules, OTC granules and healthcare products

Pet nutrition granules and functional pet treats

Ideal for Industries

Food processing

Nutraceuticals & dietary supplements

Functional foods

Herbal and wellness products

Pet nutrition

Compatible Pouch Types

Stand up pouch

Stand up pouch

Zipper pouch

Zipper pouch

Flat pouch

Flat pouch

Gusset pouch

Gusset pouch

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How the Packing Line Works

This packing line is designed for granular products such as cereals, dried fruits, supplement granules and other free-flowing materials.

The process starts with product preparation and feeding, followed by accurate weighing using a multihead system. The product is then packed into premade pouches using an automatic pouch packing machine.

After inspection, the pouches are transferred to a case packing system. A robotic packing system loads pouches into cartons according to a defined packing pattern.

Top and bottom pads are inserted to improve load stability and protect the pouch during transport and storage.

Finally, the packed cartons are sealed and sent to a palletizing system for stable stacking and shipment.

Solution Highlights

Integrated End-to-End Automation

Seamlessly combines pouch packing, case packing, and palletizing into a single coordinated system, reducing labor costs and minimizing human error.

Precision Weighing & Stable Packing

Equipped with a multihead weighing system for accurate dosing, ensuring consistent pack weights and reducing product waste.

Flexible Robotic Case Packing

Adaptable to different pouch sizes and packing patterns, accommodating diverse product and carton specifications with minimal reconfiguration.

Enhanced Carton Stability

Strategic top and bottom pad insertion distributes weight evenly, protecting pouches and ensuring carton integrity during stacking and long-distance transport.

Export-Ready Design

Reliable packing system optimized for international logistics, with reinforced carton sealing and strapping to withstand harsh transit conditions.

Product Features

  • Specialized for granular, free-flowing, and small-piece product packing
  • Compatible with dry food, nutraceuticals, and pet nutrition granules
  • Supports stand-up pouches and multiple premade pouch formats
  • 8-station premade pouch packing machine for efficient, high-quality sealing
  • Integrated quality control (checkweigher + metal detector) for compliance
  • Scalable layout to match production capacity needs
  • Robotic automation for consistent performance and reduced labor dependency

Materials

The line is compatible with a wide range of high-quality packaging materials, designed to preserve product freshness, enhance shelf appeal, and meet sustainability goals:

Material Type Key Benefits Common Applications
PET PE pouch packing material Clear visibility, lightweight, cost-effective Dry food, snacks, non-sensitive granules
PET AL PE laminated pouch Barrier protection against moisture, oxygen, and light Nutraceuticals, herbal granules, probiotics
Kraft paper pouch packing Eco-friendly, premium aesthetic, recyclable Healthy snacks, organic products, premium brands
Recyclable pouch material Sustainable, meets global environmental standards E-commerce, eco-conscious brands, retail
Flexible packaging film Durable, adaptable to pouch shapes, cost-efficient General granular products, mass-market items

System Modules

Multihead Weighing System
Delivers precise, fast dosing for granular products, with adjustable weight ranges to accommodate different pack sizes.
Premade Pouch Packing Machine
8-station automation for pouch feeding, coding, opening, filling, sealing, and discharge—compatible with stand-up, zipper, flat, and gusset pouches.
Checkweigher System
Verifies pack weight to ensure compliance with retail standards, automatically rejecting underweight or overweight pouches.
Metal Detection System
Identifies metallic contaminants, safeguarding product safety and brand reputation.
Robotic Case Packing System
Vision-guided robotic arms with vacuum grippers for precise, efficient pouch loading into cartons.
Case Sealing System
Securely seals carton tops and bottoms with tape, ensuring stability during transport.
Strapping System
Reinforces cartons with PP strapping to prevent bulging or damage during stacking and shipment.
Robotic Palletizing System
Automatically stacks sealed cartons into stable pallets, reducing manual labor and improving warehouse efficiency.

Use Cases

Export Packing Line Solution

Optimized for international shipping, with reinforced packaging and stable palletizing to withstand long-distance transit.

E-Commerce Packaging System

Designed for efficient order fulfillment, with secure packaging to prevent damage during last-mile delivery.

Retail-Ready Pouch Packing

Produces premium, shelf-ready pouches with consistent appearance, ideal for supermarkets, pharmacies, and specialty retail.

Secondary Packing for Logistics

Ensures carton stability and product protection, reducing damage rates during warehousing and distribution.

Automated Packing Production Line

Scalable to handle high-volume production, suitable for manufacturers looking to increase efficiency and reduce labor costs.

FAQ

What products can this packing line handle? +
Granular and small-piece products such as food, supplements, and dry goods—including goji berries, dried fruits, granola, cereal, probiotic granules, collagen, electrolytes, and pet nutrition granules.
Is this a fully automatic system? +
Yes, the line integrates packing, case packing, and palletizing into a fully automated solution, with minimal manual intervention required.
Can the system support different pouch types? +
Yes, it supports multiple premade pouch formats, including stand-up pouches, zipper pouches, flat pouches, and gusset pouches.
Why are top and bottom pads inserted into the cartons? +
Stand-up pouches have uneven thickness (thicker at the top seal and bottom gusset), so pads distribute weight evenly, improve carton stability, protect pouches from damage, and enhance the end-customer unboxing experience.
How many pouch machines can connect to one case packer? +
We recommend 2 premade pouch packing machines connected to one case packer to balance throughput—each pouch machine runs at ~30 packs/minute, ensuring the case packer operates at optimal capacity.
What packaging materials are compatible with the line? +
The line works with PET PE, PET AL PE, kraft paper, recyclable, and flexible packaging films—we can test custom materials to ensure compatibility.

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